10+ Polaris Fuel Pump Hose Diagram. The pump is working, fuel is traveling into the bowl, but it is not spraying into the engine. In this video we are going to be showing you how the fuel lines are routed on a the polaris atv.

Extension (if needed) and a calibrated torque wrench. Here is the altitude compensating version. Plug the vac port off the block where the hose to the autocock went.
During Fuel Pump Installation, Roughly Align Orientation Mark On Fuel Pump With Fuel Tank Orientation Marks To Ensure Float Arm Does Not Get Bent Or Snagged.
The fuel line diagram for the polaris sportsman 500 consists of several key components that work together to ensure the proper flow of fuel to the engine. All fuel pump service must be performed by an authorized. I'm assuming when you say top hose is coming from the tank you mean from the fuel selector valve.
These Components Include The Fuel.
The atv shown in this video is a 2008 polaris. Plug the vac port off the block where the hose to the autocock went. The hose length is critical on these.
The Pump Gasket And Pump Flange Screw Holes Are Not Evenly Spaced.
The fuel line diagram will indicate the different fuel system components, such as the fuel pump, fuel filter, and carburetor, and show how they are connected. Pay close attention to the arrows. In this video we are going to be showing you how the fuel lines are routed on a the polaris atv.
The Gasket Will Need To Be Rotated.
The pump is working, fuel is traveling into the bowl, but it is not spraying into the engine. See pic for fuel pump piping. I just put a band new carb and pump on my 96 425 magnum.
Install Fuel Pump Into Fuel Tank, Hold Float Arm To The Pump Body And Tilt Assembly To Ensure Float Arm Does Not Get Caught Or Bent During Installation.
They do not have a diagram for the carbs with standard venting. Here is the altitude compensating version. Extension (if needed) and a calibrated torque wrench.